The
most important part of any house is the foundation, which at 753 was in
dire need of attention. The existing foundation was a variation of the
traditional “pier and beam” model. Typically, a pier and beam
foundation incorporates spot concrete footings (dug into the ground
below frost level), upon which concrete or wooden piers sit. These in
turn hold up support beams, which carry the floor platform above. One
major advantage of a pier and beam foundation system is the crawl space
under the house, which allows easy access to electrical and plumbing
lines. (Any homeowner who has had to jackhammer out a section of
concrete slab to access a plumbing leak, would surely savor this
benefit.) The crawl space also allows for the option of installing
central heating and air duct work.
At
753, the bottom floor joists span outside party walls (built on solid
concrete footings), with two center support beams resting on brick
piers. While the outside party walls were structurally sound, the
center support beams in the back half of the house were rotten and the
brick piers were crumbling. This is the area of the house where a
water leak had rotted much of the structural wood, including all the
floor joists.
After
removing the rotten floor joists, support beams, and bricks from the
outdated piers, we were ready to begin the process of restoring the
foundation to structural acceptability. We began by building a wooden
form on top of the brick ledge on the party walls in the back portion
of the house (where the rotten floor joists had been removed). Into
this form, we poured concrete (reinforced with rebar), creating a bond
beam onto which we attached a pressured treated sill plate.
Next,
we dug evenly spaced holes down the center of the building,
approximately two feet by two feet, and 12 inches deep, where suitable
bearing soil was reached. When the holes were finished, we built
wooden forms with lumber scraps, and set them in the holes. Into
these forms concrete was poured (reinforced with rebar), which made our
footings. Size, frequency, and depth of footings is determined by an
engineer, and reflected in the structural section of a contractors
working blueprints. Usually, the engineer specifies footing depth as
well, which should be below the frost line. At 753, footing depth was
not an issue since the crawl space will be insulated to prevent
freezing.
After
the concrete footings cured (72 hours), we attached pressure treated
support posts to the footings using metal post anchors. Once the
support posts were leveled at the correct height, we set our 2x12
triple support beam on the posts (tied together with metal straps),
which, along with the bond beam will carry the floor structure. Two
similar beams (resting on footings and support posts) were inserted in
the front portion of the house to carry existing floor joists spanning
over 30 feet.
Lastly, we dug down five feet around the exterior back wall and along the side
dogleg, in order to parge and waterproof exterior foundation walls.
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Old Brick Support Piers & New Concrete Footings | Concrete Poured on Party Wall Ledge for Bond Beam |
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Sill Plate Fastened to Bond Beam on which New Joists Will Rest | Concrete Footer, Support Post & Support Beam on Which New Joists Rest |
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Support Beam Wrapped with Ice and Water Shield Where it Meets Exterior Wall | New Floor Joists Sitting on Bond Beam & Sill Plate |
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Pier & Beam Configuration Spanning Length of House | |